CUSTOM PUFFER JACKETS MANUFACTURER
Insulated, quilted puffer jackets manufactured in-house with a low minimum order of 50 pieces per design.
Custom Puffer Jackets Manufacturing
Star Faith International manufactures puffer jackets for outerwear labels and team merchandise programmes that need genuine cold-weather insulation rather than a lightly padded fashion shell. Cutting, quilting, filling, and sewing all happen inside our own facility, so baffle size and fill weight stay consistent across every jacket in the run.
A puffer jacket's warmth comes from insulation trapped inside stitched fabric compartments called baffles, which prevent the fill from shifting or clumping to one area of the garment. We control baffle size and stitch spacing at the pattern stage, since smaller, more numerous baffles generally trap heat more evenly than fewer large compartments, at the cost of a slightly heavier finished garment.
Why Brands Choose Our Puffer Jackets
- Controlled baffle construction — stitched compartments keep insulation evenly distributed and prevent it shifting or clumping over time.
- Choice of insulation fill — down, down-alternative, or synthetic fill options at selectable fill weights for different warmth levels.
- Wind and water-resistant shell — coated nylon or polyester outer fabric resists light rain and wind penetration.
- Packable or structured builds — lightweight packable fill for travel-oriented pieces, or heavier fill for genuine cold-weather use.
- Low minimum order — 50 pieces per design and colourway, workable for seasonal capsule and team outerwear drops.
Fabric, Fit, and Customization Options
Puffer jackets are available with 20D-40D coated nylon or polyester shells, filled with down, down-alternative, or synthetic insulation at fill weights selected to match your target climate. Standard silhouettes include hooded and non-hooded, cropped and full-length, with elastic or rib-knit cuff and hem finishing.
We support horizontal, vertical, or diamond-quilted baffle patterns, along with zippered chest and hand pockets, storm flaps over the front zip, and detachable hood options. Private label packaging with woven inner labels and hang tags is available without changing the standard MOQ.
Specifications at a Glance
- Shell fabric: 20D-40D coated nylon or polyester
- Insulation: Down, down-alternative, or synthetic fill, selectable fill weight
- Baffle pattern: Horizontal, vertical, or diamond quilting
- Silhouettes: Hooded or non-hooded, cropped or full-length
- Water resistance: Coated shell fabric, taped or bound seams available
- Pocket options: Zippered chest and hand pockets
- Size range: XS-4XL, custom grading available
- Minimum order: 50 pieces per design, per colourway
From Artwork to Shipment
We confirm shell fabric, insulation type, and fill weight on a spec sheet, then produce one complete sample jacket for approval, including a warmth and loft check. Once the fit and insulation performance are signed off, jackets are cut, quilted, filled, and sewn, then quality inspected before packing, shipping within 14-18 working days to any of the 35+ countries we export to.
Frequently Asked Questions
What is the difference between down and synthetic fill?
Down offers the highest warmth-to-weight ratio but performs poorly when wet, while synthetic fill retains more of its insulating loft in damp conditions.
Why does baffle size matter?
Smaller, more numerous baffles generally distribute insulation more evenly and prevent clumping, though they add slightly more weight than larger baffles.
Is the shell fabric waterproof or just water-resistant?
Standard coated shells are water-resistant against light rain; fully taped or bound seams can be added for higher water resistance.
Can I choose a packable, lightweight version?
Yes, a lower fill weight with a packable shell is available for travel-oriented pieces, alongside heavier builds for genuine cold-weather use.
What is your minimum order quantity?
50 pieces per design, per colourway.
Do you offer a detachable hood?
Yes, detachable hood construction is available alongside standard fixed-hood and non-hooded options.
Get a Quote on Puffer Jackets
Share your design, target quantity, and delivery country and our team will reply within one business day with pricing and lead time.
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