CUSTOM LETTERMAN JACKETS MANUFACTURER
Wool-body, leather-sleeve letterman jackets with chenille patch detailing, manufactured in-house at a low minimum order of 50 pieces per design.
Custom Letterman Jackets Manufacturing
Star Faith International manufactures letterman jackets for schools, teams, and heritage-styled fashion labels that want the traditional wool-body, leather-sleeve construction finished with chenille lettering and patches. Cutting, sewing, and chenille embroidery all happen inside our own facility, keeping patch placement and colour matching consistent across a full squad or class order.
A genuine letterman jacket depends on combining two different material types into one garment: a wool or wool-blend body for warmth and structure, and a separate leather or faux-leather sleeve panel attached at the shoulder seam. Chenille patches, made from a looped, textured yarn rather than flat embroidery thread, are then appliqued onto the body to spell out initials, team names, or achievement years.
Why Brands Choose Our Letterman Jackets
- True wool-and-leather construction — a wool-blend body panel is combined with genuine or faux leather sleeves at the shoulder seam.
- Chenille lettering and patches — raised, textured chenille embroidery for initials, team names, and achievement patches, not flat stitch embroidery.
- Snap or button front closure — traditional metal snap closures are standard, with button-front options available.
- Rib-knit collar, cuffs, and hem — coordinated ribbing at the collar, sleeve cuffs, and waist hem for the classic silhouette.
- Low minimum order — 50 pieces per design and colourway, workable for school class-year and small team orders.
Fabric, Fit, and Customization Options
Letterman jackets are built with a wool-melton or wool-blend body, paired with genuine leather or PU faux-leather sleeves, and a satin or quilted lining. Rib-knit collar, cuff, and hem trims are colour-matched to the body or sleeve fabric, with snap-front or button-front closures available.
Chenille patches can spell out school initials, team names, graduation years, or club emblems, applied to the chest, sleeve, or back. Additional embroidered name tags, twill applique numbers, and custom woven inner labels can all be added without changing the standard MOQ.
Specifications at a Glance
- Body fabric: Wool-melton or wool-blend
- Sleeve material: Genuine leather or PU faux-leather
- Lining: Satin or quilted lining
- Closure: Metal snap-front or button-front
- Trims: Rib-knit collar, cuffs, and hem
- Decoration: Chenille patches and lettering, twill applique
- Size range: Youth through adult 4XL
- Minimum order: 50 pieces per design, per colourway
From Artwork to Shipment
We confirm body and sleeve material, colourway, and chenille patch artwork on a spec sheet, then produce one complete sample jacket for approval before bulk cutting. Once the fit, materials, and patch placement are signed off, jackets are cut, sewn, chenille-embroidered, and quality inspected before packing, shipping within 14-18 working days to any of the 35+ countries we export to.
Frequently Asked Questions
What is the difference between chenille and standard embroidery?
Chenille uses a looped, textured yarn applied with a specialised machine, giving lettering a raised, fuzzy texture rather than flat stitched thread.
Can I choose genuine leather sleeves instead of faux leather?
Yes, both genuine leather and PU faux-leather sleeve options are available.
What closure options are available?
Traditional metal snap-front closures are standard, with button-front construction also available.
Can chenille patches include graduation years or club emblems?
Yes, chenille lettering and patches can spell out initials, team names, achievement years, or club emblems.
What is your minimum order quantity?
50 pieces per design, per colourway.
Do you offer a satin or quilted lining?
Yes, both satin and quilted lining options are available for the jacket interior.
Get a Quote on Letterman Jackets
Share your design, target quantity, and delivery country and our team will reply within one business day with pricing and lead time.
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